1 4 MW cheap oil steam boiler in USA
Tail secondary combustion flue how to deal with the phenomenon of a sharp increase in rear of the boiler flue secondary combustion flue temperature location and later. 2, the furnace, the flue abrupt change in negative pressure, flue gas is not tight at the smoke, the Mars. 3, air preheater large current swing bearing housing temperature, severe Jam occurs. 4, air preheater fire alarm issue. 5, steam temperature, economizer outlet water temperature, the air temperature rises abnormally. 6, induced draft fan vanes automatically open a large, Fan current rise. 7, as the combustion side, both sides of the smoke temperature difference increases. Reason 1, through the coarse fine grinding coal, coal poor uniformity, improper adjustment of combustion, combustion of fuel is insufficient, serious mechanical incomplete combustion, and high levels of combustible ash accumulated in the back pass. 2, an oil burner or an oil poor atomization, so that unburned droplets deposited in the flue. 3, prolonged low load operation of boiler, the furnace temperature is too low or too small amount of excess air resulting in incomplete combustion of coal or oil accumulated in the tail. 4, after the shutdown of the fuel leakage into the furnace and accumulates or after shutdown and to insufficient MFT furnace purge unburnt coal or oil accumulation at the end of the tail. 5, soot blower failure, long-term put into operation is not normal. 1 process, when a slight secondary combustion, exhaust gas temperature does not rise within 20 ℃ normal smoking temperature should be checked immediately paragraphs, the combustion site and judge whether the secondary steam soot blowing. (When the exhaust gas temperature rises to 250 ℃) 2, the operation of the back pass and then generating boiler combustion boiler operation should be stopped immediately, immediately stop sending, ID fan and turn off all the smoke and steam soot blowing air damper fire. 3, if the economizer afterburning, until the storage tank level control valve blocking off without pressure, flow rate of feed pump motor start 150t / h Sheung be cooled. 4, air preheater heating surface of the secondary combustion air preheater normal operation, normal operation of the air pre-heater holder; air preheater Jam occurs, the main drive motor and the auxiliary drive motor trip, contact maintenance manual plate moving continuous air preheater rotor. Soot blowing steam into air preheater for extinguishing, into the air preheater for fire extinguishing can not be extinguished. 5, the economizer outlet water temperature close to the inlet temperature (at the economizer secondary combustion), the air preheater inlet gas temperature, exhaust gas temperature, the hot air temperature is lowered to less 80 ℃, each one hole, and the hole is no longer Mars smoke and soot blowing steam stops coming out after water or fire. Open hole inspection manhole and inspection to confirm the secondary combustion goes out, after the flue vent door open to drain water inside the smoke flue opening for ventilation air damper. 6, to be re-combustion is resolved, the flue temperature does not rise and fall when stabilized, before slow regulation of the air, smoke baffle, the necessary air cooling and purging.
Improve the thermal efficiency of the process wns gas boiler, oil-fired boiler which chemical incomplete combustion heat loss and mechanical incomplete combustion heat loss. Because almost no ash after combustion of the gas boiler, solid and liquid fuels without mechanical incomplete combustion, there is no need to consider the mechanical incomplete combustion of the gas boiler heat loss. In all heat losses, heat losses have tremendous proportions, when the high thermal efficiency of boilers, heat losses so the total loss of the main heat losses of fuel gas-fired boiler flue gas heat loss is the exhaust gas temperature and For air excess factor. When the exhaust gas temperature decreases, high thermal efficiency can be obtained, for example, a conventional three-pass 1 4 mw cheap steam boiler in usa, furnace used in the past straight and smooth smoke tube, must increase the heating surface is arranged to make the exhaust gas to an acceptable degree, the theoretical discharge around the smoke heat loss. Potshell causing significantly increased diameter, wall thickness increased, greatly increased metal consumption, thus further reducing the exhaust gas temperature should be greatly restricted. From the aspect of heat transfer is not only now consider only the heated area, the use of new technology enables heat transfer performance significantly increased, the difference between the heat transfer overcomes the disadvantages of the past performance of the boiler, so that the exhaust gas temperature decreases, the structure is more compact. Center back boiler combustion boiler is preferably small foreign structure, although the two-pass boiler, the heated area is small, but the use of the turbulator charming, the purpose of enhancing the turbulence of the flue gas, disrupt laminar flow boundary wall, reducing the thermal resistance, increasing the heat transfer coefficient, a smaller heating area to achieve the same high thermal efficiency. Lower exhaust gas temperature limit in theory, the exhaust gas temperature can be reduced to very low or even close to the ambient temperature, for maximum thermal efficiency. However, in practice, due to the reduction of the exhaust gas temperature, low temperature corrosion will cause, therefore, the exhaust gas temperature can drop too low, in order to ensure that the wall temperature is higher than the main boiler heating surface flue gas dew point temperature. Therefore, low-temperature corrosion has become a major obstacle to reduce exhaust gas temperature and improve the thermal efficiency of the boiler. Tail auxiliary heating surface increases, further reducing the exhaust gas temperature, fuel gas wns improve thermal efficiency of the boiler as the oil, gas fuel burn easily wns type gas boiler air preheater generally not disposed. The economizer means is a common energy, which can be recycled flue gas was able to effectively reduce exhaust gas temperature. Separation type condensing gas boiler is out of the main boiler heating surface, the installation of the condensing heat exchanger. In one aspect of the flue gas absorption can significantly reduce the smoke temperature, reducing heat losses, on the one hand the absorption of part of the potential condensing water vapor released, increasing the effective use of heat of the fuel. Ash cleaning, to ensure that the heating surface of the scale wns boiler thermal efficiency of the boiler, the presence of soot fouling and heat transfer resistance increases, reducing the heat transfer effect. The thermal conductivity of the scale and soot is almost of the same order of magnitude, with the increase in scale, soot, the exhaust gas temperature rapidly increases, the thermal efficiency is significantly decreased. So, keep the boiler heating surface inside and outside clean, efficient heat transfer, thermal efficiency and to ensure the safe and economic operation of boilers, boiler fuel gas-fired boiler ash cleaning is required.
Group multiple departments quality systems, technology department, production systems, development systems, with the assistance of outside experts, please, to overcome the difficulties, overtime, and fulfill all the preparatory work. Assessor staff often give up personal time off from work carried ASME study and training, frontline staff overtime for practical operation of the exercise. All those involved in the trial personnel in the company "professional life, work lean" under the guidance of the core values of continuous fighting, the various problems couplet review group proposed were closed, one-time passed the ASME certification.
Industrial gas 1 4 mw cheap steam boiler in usa room planning considerations: industrial gas steam boiler room Planning Considerations What? Followed by the degree of technological progress from time to time, the rapid expansion of social economy, people's requirements for industrial gas boiler room planning have become more sophisticated. Now now, in the industrial gas boiler room planning there are still many achievements in urgent need of treatment, therefore, we have to enhance the learning and use of advanced planning practices and advanced technology, from time to time suspend the development and review of industrial gas boiler room planning, the industrial gas boiler housing plan is more suitable, safe, reliable and economical. 2, selection and use of industrial gas boiler at a reasonable selection of urban planning, boiler, environmental management and other mission boiler type is dropped purification, waste power, an important part of reasonable expenses. Set the cost of the boiler is one of the essential elements of when thinking of selection. Because the characteristics of industrial gas boiler itself, the boiler room and equipment to establish a more economical, should be used in high load industrial gas furnace heat boilers in order to reduce the volume of the furnace. Due to the absence of heating surface cleaner, slagging, wear results, the smoke may use a higher speed, reduced scale of the convection heating surface, convection through the rational placement control the industrial gas boiler capacity of coal-fired boiler with a more compact structure, dimensions small, light weight, in order to decrease equipment investment; supporting auxiliary boiler optional satisfactory work. Industrial demand for gas-fired boiler is not equipped with soot blowers, dust, slag and other equipment and fuel dryer slave device, and can save and land acquisition costs placed above equipment; the use of a gas pipeline walks as boiler fuel, not only no fuel storage equipment, supply calm and without prior preparation of fuel processing equipment, greatly simplified the trivial; civil engineering boiler room investment costs and other related costs will lower; no fuel storage, can save shipping costs, place and rest force. Boiler room non-essential equipment such as leak detection equipment for the surge equipment, measurement equipment, gas. Coal, oil, gas boiler three kinds of heat load in the opposite situation, a huge volume of coal-fired boilers, additional slack style drums, Fan, Java machine, dust collector, but also with storage of coal, slag heap place, It covers an area larger. Industrial gas boilers small volume itself, and these need not be equipped with auxiliary equipment, simply set up between a host and auxiliary room, set on more messy, covering economy. Industrial gas boiler city gas source is generally taken from the intermediate pressure gas supply line, the gas pipeline laying gas sampling point to the boiler room, then according to quell's brand, type and caliber regulating device applications, scheduling outlet pressure range, by metering the put into use. Establish a set fee just gas network tariffs, pipeline fees, hot walks pipeline fee. Gas pipeline network overall cost of capital is the sum of the gas company funds charged to the user, it can be determined depending on the circumstances around the gas company. Usually adopted buried gas pipeline type, buried depth is generally about 0.8m ~ 1.0m, seamless steel pipe can be selected or PE pipes, pipe surrounding sand 15cm ~ 20cm plating, hot water pipe laying relatively simple, somewhat messy steam pipe walks . 3, industrial gas boiler room planning results in the presence of 3.1. Selection of the size of the heat load of the boiler and its expansion tend to choose the boiler capacity, the number of great links. The larger heat load, single boiler capacity should be large. The near future can be greatly increased thermal load, it is also relatively large capacity boiler can choose, it will expand the load thought. The only thought to increase the long-term thermal load, the expansion device may leave the boiler placeholder deployment end in the boiler room, or space left on the total FIG. However, in the practice of project planning, often there is a lack of expansion heat load estimates, constitute improper boiler selection, pre-operation to cause unnecessary trouble. 3.2. Gas boiler gas regulator trivial results generally used in high-pressure (less than 5kPa) and medium voltage (5 ~ 150kPa) trivial. Gas usually before entering the boiler room will arrive this requirement. Now the gas hot water boiler is equipped with a high level of automation subsided, a calm requires the gas pressure is lower, so before further demand into a calm pace pressure boiler manufacturers themselves generally equipped. Gas pressure regulating trivial demands reliable equipment, but on the size of the gas pipeline valve is open due to the gas pressure when scheduling the gas pressure is high or low, and tempering will cause off, start and stop frequently subsided's configuration, thereby affecting the boiler work. 3.3. Gas boiler quality results planning standard gauge, the quality can not be ensured when the gas, should be provided or dust, oil and water, respectively, and a total closed drain valve before the gas main pipe before the regulator device. Most of the oil production plant in the use of oil with anger, it is often said of moisture in the summer cold weather, moisture and light hydrocarbons and other substances containing moisture, condensation will constitute a line blockage, an initiative to quell the flame, impact Heating. 3.4. Chimney condensate results because of the high thermal efficiency of industrial gas boiler, a low exhaust gas temperature, typically 180 degrees, the boiler room planning criteria (GB50041-2008) rules industrial gas boiler room chimney should be reinforced concrete or steel chimneys chimney. Chimney will appear directly in the outdoor summer steel chimney condensate freezing results, constitute icing light rusty steel chimney, would constitute a temporary corrosion, freezing severe affect chimney smoke. 3.5. The amount of air to quell the outcome's when quell Industrial gas boiler is in the boiler room, the air between the boiler must be satisfied the requirements apply to quell the device, otherwise there will be no abundant natural gas to quell working carbon monoxide poisoning.